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INTRODUCTION HU-25 AIRCRAFT MAIN DC BATTERY REPLACEMENTIn todays aircraft it is essential we utilize the latest technology to eliminate costly maintenance procedures safety concerns and still maintain reliable performing equipment The Tesla Dry-Cell battery is a candidate to replace the SAFT 2376 Nickel Cadmium NICAD battery presently utilized in the HU-25 aircraft The Tesla Dry-Cell battery can meet all of the performance specifications of the SAFT 2376 NICAD battery The Tesla battery also provides additional long term dollar savings maintenance man hour savings and safety benefits that are substantial enough to be considered as a viable replacementMETHODOLOGY FOR EVALUATING THE TESLA DRY-CELL BATTERYIn evaluating the Tesla Dry-Cell Battery to determine if it is a suitable replacement for the SAFT 2376 NICAD battery I used several methods of gathering information To determine if it met the performance specifications required I utilized Technical manuals on each respective battery To determine if the Tesla battery will provide substantial savings in cost maintenance man hour expenditures and areas of safety I utilized the Federal Stock System price data base Coast Guard CG Aircraft Computerized Maintenance System ACMS Material Safety Data Sheet MSDS and technical publication NAVAIR 17-15BAD-1 1991 I also utilized The Telsa Industries Inc TI4676 Micro Power Unit technical publication 1998Subjects National Stock system prices for both the SAFT 2376 NICAD and Tesla Dry-Cell Battery USCG HU-25 Prime Unit personnel for information on form and fit requirements to switch to the Tesla battery Reviewed ACMS historical data base for replacement parts cost data on the SAFT 2376 NICAD battery A Tesla Industries representative provided tesla battery overhaul costs dataSAFT 2376 NICAD each 84800Cost for Tesla upgrade installationeach 000BatteryUnitReplacement parts costCells19 per batteryeach36100Subjects Reviewed CG ACMS data base for maintenance man hours expended on SAFT NICAD batteries Researched Tesla TI4676 Micro Power Unit MPU Dry-Cell battery technical manual for testing and troubleshooting procedures Aviation Training Center Mobile AL ManHour cost analysisAircraftYearTotal ManHoursHourly RateTotal ManHour
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