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Battery Replacement 1 INTRODUCTION HU-25 AIRCRAFT MAIN DC BATTERY REPLACEMENT In todays aircraft it is essential we utilize the latest technology to eliminate costly maintenance procedures safety concerns and still maintain reliable performing equipment The Tesla Dry-Cell battery is a candidate to replace the SAFT 2376 Nickel Cadmium NICAD battery presently utilized in the HU-25 aircraft The Tesla Dry-Cell battery can meet all of the performance specifications of the SAFT 2376 NICAD battery The Tesla battery also provides additional long term dollar savings maintenance man hour savings and safety benefits that are substantial enough to be considered as a viable replacement METHODOLOGY FOR EVALUATING THE TESLA DRY-CELL BATTERY In evaluating the Tesla Dry-Cell Battery to determine if it is a suitable replacement for the SAFT 2376 NICAD battery I used several methods of gathering information To determine if it met the performance specifications required I utilized Technical manuals on each respective battery To determine if the Tesla battery will provide substantial savings in cost maintenance man hour expenditures and areas of safety I utilized the Federal Stock System price data base Coast Guard CG Aircraft Computerized Maintenance System ACMS Material Safety Data Sheet MSDS and technical publication NAVAIR 17-15BAD-1 1991 I also utilized The Telsa Industries Inc TI4676 Micro Power Unit technical publication 1998 STUDY 1 Method Subjects National Stock system prices for both the SAFT 2376 NICAD and Tesla Dry-Cell Battery USCG HU-25 Prime Unit personnel for information on form and fit requirements to switch to the Tesla battery Reviewed ACMS Battery Replacement 2 historical data base for replacement parts cost data on the SAFT 2376 NICAD battery A Tesla Industries representative provided tesla battery overhaul costs data BatteryUnitItem Cost SAFT 2376 NICAD each 84800 Tesla Dry-Cell each330000 Cost for Tesla upgrade installationeach 000 BatteryUnitReplacement parts cost SAFT 2376 NICAD Cells19 per batteryeach36100 Misceach 7500 Tesla Dry-Cell Parts none Overhaul each30000
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